vacuum engineering services USA

HELIUM LEAK TESTING FOR DATA CENTERS
AND LIQUID COOLING SYSTEMS

Helium Leak Testing Solutions for Quick Disconnect Couplings and Liquid
Cooling components, designed to reduce risk, rework, and variation in
the production process.
Custom Helium Leak Testing Systems

HELIUM LEAK TESTING FOR LIQUID COOLING CONNECTORS
& CRITICAL COMPONENTS

VES designs custom helium leak testing systems for data center liquid cooling components, engineered around your part geometry, leak rate requirement, test pressure, cycle time, and production target.

Available configurations can support leak detection down to 1×10⁻⁹ mbar·L/s and test pressures up to 450 psi, combining custom tooling and automation for repeatable Pass/Fail decisions.

Ideal for testing: Quick disconnect couplings (QDCs) · Liquid cooling connectors & fittings · Valves · Manifolds · Cold plates · Coolant distribution components

Helium Recovery for Data Center
Liquid Cooling Production

PURE® Helium Recovery & Purification System

SCALE LIQUID COOLING PRODUCTION NOT YOUR
HELIUM CONSUMPTION

As production of quick disconnect couplings and data center liquid cooling components increases, helium consumption from leak testing can increase with it.

PURE® recovers and purifies helium from your helium leak testing systems so it can be reused in the process, helping reduce helium waste, fresh gas demand, and operating costs.

≥90% Helium Recovery: Recover helium used during leak testing instead of releasing it after every test cycle.

Recover + Purify: PURE® physically separates helium from air, helping maintain reusable helium for your leak testing process.

Centralized Helium Recovery: Connect multiple helium leak testing systems and technologies to one centralized recovery solution.

Lower Operating Costs: Reduce fresh helium consumption as production of data center liquid cooling connectors and components scales.

A COMPLETE HELIUM LEAK TESTING SOLUTION
FOR DATA CENTER LIQUID COOLING

LEAK DETECTION DOWN TO 1×10⁻⁹ mbar·L/s

High Sensitivity Leak Detection                                        Validate quick disconnect couplings and critical liquid cooling components before they are integrated into the cooling system.

Built Around Your Test Requirements
Configure the leak test around your component geometry, required pressure, and acceptance criteria.

Increase Throughput Without Reducing Test Coverage
Alternating chambers reduce idle time between tests and help keep production moving.

Reduce Stations, Handling, and Process Complexity
Integrate gross leak screening, pressure testing, helium leak testing, and multiple test conditions within one controlled platform.

Reduce Loading Errors and Simplify Model Changes
Application specific tooling positions, seals, and secures each component while poka yoke helps prevent incorrect setup.

Scale Automation with Your Production Volume
From operator loaded stations to fully automated leak testing lines, VES designs the process around your manufacturing requirements.

Get Faster Visibility When Production Needs Support
Remote diagnostics and historical machine data help improve troubleshooting and reduce problem resolution time.

Designed for Controlled Manufacturing Environments
Dry vacuum pumps can replace oil sealed pumps to support operation in ISO Class 6 cleanroom environments, subject to final application requirements.

Reduce Coordination and Implementation Risk
VES supports design review, manufacturing, FAT, installation, commissioning, SAT, and training with helium charging and recovery integrated when required.

They have already tested our quality and innovation

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Years Creating Leak Detection Solutions

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CUSTOM Machines installed around the world

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Countries with VES Leak detection machines

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VES Offices Around the World

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Do you have a project on the horizon? Let's Talk!

Whether you’re evaluating helium leak testing for data center liquid cooling connectors or already have a specific requirement for quick disconnects, manifolds, cold plates, valves, or other critical cooling components, send us your application details.

Our team can help review your component, leak rate requirement, test pressure, production volume, automation level, and helium recovery needs to define the right leak testing approach.

We’ll get back to you within 24 hours.

Industries

our leak detection solutions experience

Clean Energies

HVAC and refrigeration

Aerospace and defense

AUTOMOTIVE COMPONENTS

Medical devices

Let's disccuss your leak testing needs

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